Do a little jig...

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spacey
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2013/01/20 12:09:16 (permalink)

Do a little jig...

  The last build was the first time I built a "set" neck.
 
With my current understanding there are basically three types for electric guitars;
The bolt-on.
The set.
The neck-through.
 
All previous builds were neck-thoughs.
 
I "felt" my way with boards and clamps to align the neck with the body. It wasn't easy
because of many reasons...to many to get into here.
 
So I've been working on this. It's not completed.
The body is set on a center-line.
The two adjustable rails are what's cool....they're used to align the neck to the
body and used to guide the router the body neck pocket.
 
What's not in place yet is the "bed" for the body. I still have to come up with
a clamping method.
 
Once the neck is aligned and the rails are tightened down then the neck is removed
for the body to be routered out.
 
For a first shot I think it'll work but I'm thinking it really thinking the "bed" should reach
to the end of the head so the center line scaled full length. The guide rails wouldn't need
to reach farther so fine as is.
Of course a simple string from center of nut to end of body would confirm alignment and
jig size the same.
 
I know a few that are considering building so thought it may be an interesting post for some.
I'll update when it's finished.
 
 
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    digi2ns
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    Re:Do a little jig... 2013/01/20 12:51:05 (permalink)
    Nice

    would a felt lining to keep the wood safe when clamping down be a good idea or do you think it would mess with your alignments. Or is that something not to worry about when using it at that stage of the build?

    Looking good though 


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    #2
    jamesg1213
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    Re:Do a little jig... 2013/01/20 12:56:16 (permalink)
    Fascinating stuff as always Michael, I enjoy following these projects.

    Possible dumb idea - when I laid laminate flooring in a bathroom I used one of those handy little profile gauges to get the shape of the WC and hand basin, then drew the shape onto the boards - it just struck me that a large version of one those would be ideal to hold a guitar body in place...or not..

     
    Jyemz
     
     
     



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    #3
    spacey
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    Re:Do a little jig... 2013/01/20 13:57:49 (permalink)
    Great questions guys.

    The body could be in ruff or nice condition for this step.

    This is not my original idea - if it even has an originator so your ideas
    are very worthy of consideration while I figure out how I want it to be.
    James I have used the wood left from trimming the body shape many times...really
    helped when clamping wings to neck-through design....If I'm understanding
    your gauge idea correctly.

    The part of the design that has caught my attention are the rails.
    The inside of them that the router bearing will ride and the possibility
    that the weight of the router can flex them.
    Both are major concerns naturally because an issue with either can ruin
    the pocket.

    I'm sure I'll just shim under the rails to stabilize because the bodies could
    be different thickness and I have to assure the plane of the rails are parallel to body and also
    accurate for and degree of tilt so design focus is on stability- not on preventing the body from moving.

    Not much to this and think it will make the "set" neck build a little easier and excellent accuracy.





    #4
    jamesg1213
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    Re:Do a little jig... 2013/01/20 14:12:56 (permalink)
    spacey


    James I have used the wood left from trimming the body shape many times...really
    helped when clamping wings to neck-through design



    Oh yes..of course..that's ideal eh?

    I was imagining a big 'profile gauge' that could be used for any body shape..probably over-thinking it. 

     
    Jyemz
     
     
     



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    #5
    The Maillard Reaction
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    Re:Do a little jig... 2013/01/20 17:02:28 (permalink)

    Super cool!





    #6
    craigb
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    Re:Do a little jig... 2013/01/20 17:30:54 (permalink)
    Cool!

     
    Time for all of you to head over to Beyond My DAW!
    #7
    Rain
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    Re:Do a little jig... 2013/01/20 17:45:22 (permalink)
    Great! :)

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    timidi
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    Re:Do a little jig... 2013/01/20 17:57:44 (permalink)
    so cool you can do this. 
    I don't know how you can get the neck template centered/square for the routing.
    I mean square to the bridge.

    Wouldn't an installed bridge or the bolts (a stud tailpiece I presume) give you something more to work with to determine "straight" in relation to 'something' ?

    I'm sure I'm not getting something about the jig. 

    OH.... maybe I get it. So, as long as you maintain the jig width the bridge will center within it?
    Awesome.. I'm sure it wouldn't work for me though.... Too many random 1/32"s waiting to surprise.

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    #9
    spacey
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    Re:Do a little jig... 2013/01/20 18:49:25 (permalink)
    Appreciate the kudos my friends but please take note lol...I don't know what
    I'm doing...just sharing the trip of trying to build a jig that might help me.

    Tim from the very start of building a guitar everything...everything works from
    "the centerline".

    I'll try to explain the function of this jig better.... first know that the jig has a center-line.

    The body also has a centerline (all guitar bodies do) and will be placed in the jig in alignment
    with the jigs centerline and secured as not to move off of center-line.

    The rails will help in aligning the centerline of the neck with that of the body. Once the two are aligned
    then the neck can be removed and the rails guide the router. This will establish a neck pocket that will
    hold the neck in alignment with the body.

    Many that own bolt-on necks know that they may have to loosen the neck bolts and adjust the neck
    to correct the alignment...they know it's out because one of the outer strings will slip off the edge of the neck.
    I have two deluxe Strats that I've had to straighten...it happens because of the design...there is room for slack.
    ( something I've never understood while people making claims of the importance of the neck to body fit..and combined
    with the tilt adjustment on them...must mean that the fit doesn't matter or it does but at least the sloppy joint can
    be adjusted so at least one can still play it.....I don't know, to each his own.)

    One can see that with a set neck there will be no loosening anything to align it. There is one shot....the first one and
    it should be perfect. I know if I pay for one I don't want the strings to slide off the side of the neck when I play it. lol.

    My first set neck build is the one in the other thread. It was perfect to within a thousandth of an inch. ( accuracy that I can't
    get with the metric system rulers I have...don't know if they have some with less than mm)
    But it wasn't easy because nothing was really connected to anything else...I don't know a better way to explain. That is the purpose
    of a jig really...to help hold stuff in place and to help put stuff in place more accurately...well that's what it means to me. :)
    I ran out of hands fast and had to rig because I had no jig.

    When you look at a guitar with a nice two piece figured wood...where they meet in the middle is the centerline. It runs from
    head to tail and everything is located from it. The bookmatched pieces when placed on the body were aligned to centerline.

    If one can imagine the exact center of the nut, the end of the neck and the center of the bodies butt-end then one can see
    that a "v" could easily be created by the neck and body joining...even a little "v" means that alignment is out. Not a good thing.

    If it's still fuzzy...when I get farther along I'll post some pics. Much easier when one can see it rather than listen to my BS.




    #10
    The Maillard Reaction
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    Re:Do a little jig... 2013/01/20 20:09:23 (permalink)


    How about a 2 - T tracks underneath the body. sunken 1/8" below the plywood surface so the metal couldn't touch the body wood.

    and lever bar clamps similar to these?:






    I make the level bar clamps out of hard wood myself and use a threaded stud of an appropriate length and 1/4"x20 nuts, and a fender washer and a nut driver hand tool instead of the big plastic knobs.






    #11
    spacey
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    Re:Do a little jig... 2013/01/20 20:24:40 (permalink)
    I have the rails to go that way but didn't.

    I just found this great example.
    Much better photos and the last one is much like
    how I did my first one.

    I sure don't understand his example though...not routering away the Maple top...
    that neck tenon should be under that Maple I'm thinking...but still, the jig is much
    the same as I'm headin'.

    I may bend some metal.
    #12
    timidi
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    Re:Do a little jig... 2013/01/20 20:40:35 (permalink)
    Thanks Spacey.
    I'm guessing "straight" is then within an 1/8" from bridge to nut and you're still good to go?
    (that's a question)
    I mean for in a real world situation.
    I'm sure you're going for dead straight though.

    I'm having a hard time understanding the "center line" I guess. How do you match up to the center line.
    Just eyeballing?? I mean everything is on it's own plane.

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    #13
    spacey
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    Re:Do a little jig... 2013/01/20 22:15:45 (permalink)
    timidi


    Thanks Spacey.
    I'm guessing "straight" is then within an 1/8" from bridge to nut and you're still good to go?
    (that's a question)
    I mean for in a real world situation.
    I'm sure you're going for dead straight though.

    I'm having a hard time understanding the "center line" I guess. How do you match up to the center line.
    Just eyeballing?? I mean everything is on it's own plane.

    Your welcome Tim. I enjoy your questions. Makes me think.
     
    It's a great question too. The scale length is measured from the fretboard side of nut
    to the saddle for the first string- small E.
    Should one not check the saddle adjustment there could be bad results. For instance;
    If the small E string saddle was adjusted to it's center of travel then the bridge could be to forward or
    to close to fretboard and the low E string may not have enough adjustment room to set far enough away
    from fretboard.
    I've always left a small amount of adjustment on the small E to move it towards the fretboard which allows
    a sufficient amount of adjustment for the low E string.
     
    Alignment is on different planes. Of course it's visual but the accuracy in which we measure and see to achieve
    accuracy is part of the skill. One may make very thick lines with a marker or a very fine one with a razor- if you get
    my meaning.
    Finding centers, center-lines, locating and cutting fret slots, drilling holes....IMO every little thing is a challenge to
    achieve a high degree of accuracy.
    Transferring the center line accurately through the planes is part of it.
    It's a challenge too when two pieces of wood such as the neck and fretboard are glued...wood likes to slide on that stuff.
    The neck and the fretboard each have a centerline and it's up to the builder to assure they are aligned after that glue
    is cured. There are ways that works for one and ways that work for others. One finds what works for them.
    I imagine many just get upset and take up golf after a few of those type things. I try to avoid them up front. So far...
    lucky me. lol
     
    Hope I'm doing Ok Tim.
    #14
    timidi
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    Re:Do a little jig... 2013/01/20 22:25:43 (permalink)
    Hope I'm doing Ok Tim.



    Hah... Yea, I think so. Way cool.


    Precision drives me nuts. But, the rewards are well worth it sometimes, usuallynever,  I think.

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    The Maillard Reaction
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    Re:Do a little jig... 2013/01/21 08:09:15 (permalink)


    I'm wondering if you are going to make a hinged tilting platter with threaded riser studs and go to the trouble of calculating the delta or change in angle per turn of the threaded stud.

    If you use a metric stud you can get a 1mm per turn thread pitch and make calculations relatively easy.

    Then you can have a jig that can do angled neck pockets.



    :-)


    I enjoy doing wood work vicariously... it distracts me form the fact that I still have wood work to do.

    :-)


    all the best,
    mike


    #16
    spacey
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    Re:Do a little jig... 2013/01/21 10:00:59 (permalink)
    mike_mccue


    I'm wondering if you are going to make a hinged tilting platter with threaded riser studs and go to the trouble of calculating the delta or change in angle per turn of the threaded stud.

    If you use a metric stud you can get a 1mm per turn thread pitch and make calculations relatively easy.

    Then you can have a jig that can do angled neck pockets.



    :-)


    I enjoy doing wood work vicariously... it distracts me form the fact that I still have wood work to do.

    :-)


    all the best,
    mike

    I'll probably use the rails and just raise them at butt end.
    You're looking ahead :)...me too. I've also been thinking about a jig
    to hold a neck with the butt style such as a LP for the 2.5-3° cuts on tenon.
     
    Easy task with the rails...install shim block for desired angle. All that tilt for the body
    seemed like a big hassle compared to getting angle at the rails.
    #17
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