I took a quick look in the manual for the Lynx Aurora, and saw a note in there about having to put it into standby mode after settings changes, to save the changes, prior to power being removed.
I am wondering if after you make that buffer size change, if putting the audio interface into standby mode and saving its state (and then restarting Sonar), would maybe resolve its jumping back to the 512 settings. Is that remotely possible? It seems easy enough to try it.
OR, do I need more coffee? :)
I will continue to read and learn about working with settings for the interface, to see if maybe I can figure out something.
Bob Bone