Really appreciate you input Craig.
The ReWire.dll is an interesting one.. I'll be sure to have a look tonight..
Apologies for not providing the Specs.. Ive only just got back into the Windows DAW world after being on OSX for so long.. In 2007 my PC could run Rewire projects 3 times as big, so wasnt sure why in 2016 things would have got worse.. I suppose Applications get more taxing on CPU and RAM, as both CPU and RAM capability increases..
Im running -
OS: Windows 10
CPU: Intel Core i7 4790
RAM: 8GB Corsair Vengeance Pro
OS/Application drive: 120GB SSD
Sonar Project folder drive: 750GB Hybrid drive
Im actually thinking now, that Project Folder drive might be a little slow.. Although Sonar/Reason was failing on playback - So I would assume that its only reading from the OS/Application drive?
Might think about upping my RAM too..
I would still question why adding 3 Reason instruments (not sample based) cause Sonar CPU usage to spike on an Intel Core i7 4790?