OK, it appears that I have everything hooked up properly and audio flowing where it needs to go.
Seeing this was a real challenge! Last night late I oops and plugged the right main output from the board into the secondary outs. Problem is I have the secondary outs set to mono to feed my Avantone mix cube. So was I was properly summing the Left into the Daw, but the right was coming in as a mono signal of everything panned right.
Also, the UAD Console needed to be set up to NOT monitor the in 7/8 where I was bringing the signal back into the DAW. That was also mixing with the proper left coming in and the right that was already mono. Weird phasing issues and such.
Then there is the DAW. I'm using my project Believe in Ableton (don't tell me to finish it Ed, my wife is already one me! LOL). I use a lot of interesting routing in Ableton for side-chaining and grouping, plus there are the Aux buses.
Seriously - WHEW!
I seem to have everything working and now need to verify that the channels are properly set to unity, and that I didn't inadvertently change the volume of something. For example, I may have set an output of a track to go through it's group when it wasn't before. If the group has a volume change on it, I would have affected the volume of the track. I'm going to open the original project and take screen shots of all routing to compare.
Also, I need to make sure each track being summed is at unity with the others. My thought is to send a test tone of pink noise to each channel and measure the DB going in as well as what's going out and level. I'll need to do this for all 16 tracks. FWIW, I am sending all stereo tracks to sum - nothing mono. I figured I'd eyeball the unity on the incoming gain and then adjust the fader to get level. I welcome ideas on this though!
EDIT: I won't use the board to send to the Avantone. Due to latency introduced by bringing the signal back into the daw and working on it, there is a latency from the mains signal. I'll go back to using the software routing.