Ah you just tried to help me in another thread, I hope I might return the favour!
I still use a 14 year old 2496 at 44100/128 using M-Audio Delta Control Panel 6.0.8 on Win 8.164 X3, Komplete Ultimate and a load of others. i7 4790@4.6 16GB RAM, SSD's....
In Sonar I have timing masters both set to the Delta AP SPDIF, 24bit depth, Mixing latency Buffer in Queue=2, Buffer Size = 2.9msec. I use WDM and have no dropout or latency issues at all.
I have the same tiny latency in every program I use, including just standalone Absynth or Kontakts, SD, whatever. Also in Ableton Live.
BUT
When I use a heavy Convolution Reverb plug in, say Perfect Space with a high quality WAV.....Then I have a huge problem if recording, not mixing, but most of the time, using almost everything you do Absynth, SD, and so on things are fine and at 2.9ms almost realtime. I rarely need to freeze tracks..
Is the 2496 card failing? I have also found on occasion I have needed to remove, dust and reseat the card over tha last 14 years :)
Cheers