First, thanks so much to everyone for trying to help. I truly appreciate ALL responses...THANKS!
The 131GB includes ALL projects. The backup took about an 1.25 hours to an external USB drive...no issues.
I did a few things to try and resolve the issue:
1) I have a thumb drive that acts as a dongle for Wave Labs. At one point I had moved it from one USB port to another. I did not get any obvious errors, however, when I looked at Windows event log to resolve the current issue I saw a "Side by Side" error referring to Wave Labs. I'm not sure what that is but I moved the thumb drive back to the original USB port and the error disappeared...strange.
2) I rebooted my MOTU interface, A/D converter and preamp.
3) I performed a chkdsk /F but did not see any errors reported or corrected.
4) I reloaded the project and played the loop, without doing a recording, and the project played without issue.
It got late and I was unable to test the original failure scenario. I will do that tonight. If I have the same issues I will start trying some of the suggestions posted here.