>Are the .CWP files themselves unusually large? Any drum tracks that have been split at transients using Audiosnap?
No, they're usually small, 10 tracks with probably Abbey Road drums and Trilian loaded. I don't have any real time protection on so that's not the issue.
>Does this happen on every project?
No. Some open quite quickly but it would be impossible to tell why this one and not that one. I generally use the same instrumentation. I've actually got one that won't open at all and I just backed it up so my backup is bad too.
>What kind of HD/SSD do you save projects to?
Projects are saved to a separate internal conventional disk. Installations on C:\, Project files on D:\, and samples on E:\ .
>Does this happen if you open SONAR in safe mode (Shift + double click on the icon)? Say no to plugins.
Haven't tried it yet but you might be onto something. I recently updated Kontakt so the system might be having difficulty resolving the registry keys. I might have to call it up in Safe Mode, save the data to a new file and then add the new Kontakt.