My friends build

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spacey
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2013/06/07 22:51:41 (permalink)

My friends build

It's my first build for a local. It's cool that he can see first hand how it's going.
I didn't take as many pics since he's seen so much but thought this may enjoyed.
 
He has made most all decisions of design and materials.
Neck - Flame maple with Wenge ( maple center) Rosewood fretboard
Body- Mahogany with Spalted Maple top
Vintage tuners, Vintage Tele bridge, Humbucker neck
 
I prepped the bookmatched Spalted Maple to be joined.

Located placement on Mahogany- there was another small knot
to miss on backside.
 
Used double stick tape and routered neck pocket-notice the top is
larger than the body to be trimmed later.
 
At this time the neck has to have fit- if not, no reason to continue.
Neck fit perfectly. Center-line is checked from head to tail with straight-line.
This check has to be right-on...you sure don't want the strings running off the fretboard.
 
No reason to stop...do all router work.
 
What is not shown:
Once the cavities are routered then the top is removed and wire channels are routered.
In the last two pics the top has been glued to the body and trimmed.
Takes some effort to assure line-up and good clamping. Sure don't want to see gaps, glue lines
or anything between the two.
There is a channel from the bridge pup cavity to where the bridge will mount. I'll drill a small hole
in top to the channel ( I know where the channel is) for the bridge ground wire.
 
Since the photos I've rounded the edges (top and back). That completes all router work and the
neck can be attached anytime. I prefer to wait until sanding on top to @ 220 grit is done. Just easier
with neck not in the way.
 
Most all the neck work to this stage didn't have pics taken. I wanted to get it done so no time was
spent other than building it.
It will be carved after it's attached. The frets are leveled and crowned but I'll polish sometime during
final assembly of all hardware.
 
Next? ... he wants a body relief. I'll carve that next and then sand it in prep to attach the neck.
 
The bridge pup I wound and built like Fender did in the 50's and hit 6.4 kohms- the HB I wound to
much like a Burstbucker and hit 7.6 kohms....target was 7.4
I'm not happy with the bobbins I purchased for the HB. They have hair-line scratches and look used
to me. I may have to wind another....maybe hit my target lol.
 

Hope you enjoy! I skipped a lot of steps so feel free to ask if you any questions.
 
Mike
 
post edited by spacey - 2013/06/07 22:57:50
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44 Replies Related Threads

    Old55
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    Re: My friends build 2013/06/08 00:22:23 (permalink)
    It looks like your usual high-quality work.  I'm sure it will sound as good as it looks.  

    Should auld acquaintance be forgot--hey, who the hell are you guys?  
     
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    #2
    Rain
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    Re: My friends build 2013/06/08 01:44:43 (permalink)
    Really looks awesome.

    TCB - Tea, Cats, Books...
    #3
    craigb
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    Re: My friends build 2013/06/08 02:24:43 (permalink)
    Noice!
     
    I just found out two days ago that my luthier friend is starting to work on my next custom again.  It's only been about a five year(!) hiatus for both of us.
    post edited by craigb - 2013/06/08 02:36:45

     
    Time for all of you to head over to Beyond My DAW!
    #4
    Wookiee
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    Re: My friends build 2013/06/08 05:48:32 (permalink)
    Always a pleasure to see these builds.

    Life is not about waiting for the storm to pass, it's about learning to dance in the rain.
    Karma has a way of finding its own way home.
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    #5
    The Maillard Reaction
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    Re: My friends build 2013/06/08 07:36:28 (permalink)
     
    The wood selections look top notch.
     
    The workmanship looks smart and clean.
     
    Thanks for sharing the photos.
     
    best regards,
    mike


    #6
    spacey
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    Re: My friends build 2013/06/08 07:42:10 (permalink)
    Thank you Jan and Rain.
     
    That is great to hear Craig! For you both and hope you update with details.
     
    Thank you Wookiee and Mike.
     
     
    #7
    SteveStrummerUK
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    Re: My friends build 2013/06/08 09:00:24 (permalink)
    Beautiful work Mike, and as always, absolutely fascinating to read about.
     
    Have you ever considered making a video of certain parts of the construction process? I'd love to see the master craftsman at work
     
    Or would you be in danger of giving away too many trade secrets
     
     

     Music:     The Coffee House BandVeRy MeTaL

    #8
    The Maillard Reaction
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    Re: My friends build 2013/06/08 09:02:03 (permalink)
     
    The chainsaw always makes the voice over hard to understand.
     
    Maybe a booklet?


    #9
    spacey
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    Re: My friends build 2013/06/08 09:55:45 (permalink)
    Thank you Steve.
    I did make a video of winding a pickup showcasing the winder I had made and still use.
    I posted it but I had mixed a few DP tunes to have fun showing "speed"...which was a wrong thing
    to do so I took it down. I know Jon got to see...he thought the music for the "speed" trip was great LOL.
     
    "Trade Secrets"...interesting in that I guess I look at it much like playing a guitar. We all use the same notes
    but manage to keep our identity so you understand why I see no danger in sharing.
    I do believe the biggest issue would be to have somebody filming. Ya got to move with the punches lol.
    Since my wife doesn't hang in my workshop...if I run into somebody that wants to film a build I think it would
    be a very fun trip.
    I will give a static some thought Steve.
     
    LOL Mike....
    I have supplied a booklet, that I think is very nice, to every person that I've built for. If it's not- they at least know
    I tried.
     
     
     
     
    #10
    michaelhanson
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    Re: My friends build 2013/06/08 10:27:45 (permalink)
    Alright, another guitar build thread. I will be following this one through to the end. Very interesting to follow your processes Spacey.

    Mike

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    SteveStrummerUK
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    Re: My friends build 2013/06/08 11:04:03 (permalink)
    spacey
    I have supplied a booklet, that I think is very nice, to every person that I've built for.
     


    The book was simply the icing on the cake for me Mike.
     
    Although I kept all the photos you sent me as Ruby was being created, the book made everything even more special to me.
     
    A touch of class from a genuinely classy guy
     
     

     Music:     The Coffee House BandVeRy MeTaL

    #12
    Wookiee
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    Re: My friends build 2013/06/08 13:40:05 (permalink)
    SteveStrummerUK
    spacey
    I have supplied a booklet, that I think is very nice, to every person that I've built for.
     


    The book was simply the icing on the cake for me Mike.
     
    Although I kept all the photos you sent me as Ruby was being created, the book made everything even more special to me.
     
    A touch of class from a genuinely classy guy
     
     




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    Karma has a way of finding its own way home.
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    bapu
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    Re: My friends build 2013/06/08 20:50:58 (permalink)
    SteveStrummerUK
    spacey
    I have supplied a booklet, that I think is very nice, to every person that I've built for.
     


    The book was simply the icing on the cake for me Mike.
     
    Although I kept all the photos you sent me as Ruby was being created, the book made everything even more special to me.
     
    A touch of class from a genuinely classy guy
     
     




    Spacey is a classy guy, I'm just a glassy eye.
    #14
    spacey
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    Re: My friends build 2013/06/08 22:32:21 (permalink)
    Been working all day and find this...man I'm almost embarrassed.
    I appreciate the kind words.
     
    Tony wants a "tummy" relief so I carved it out and did clean-up sanding- prep to glue neck on.
    Just got it glued so tomorrow I'll post a pic or two.
    Yes I could have easily made it a bolt on but I like to carve the neck into the body. Just feels
    better playing and it does look good IMO.
     
     
     
     
     
    #15
    spacey
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    Re: My friends build 2013/06/09 11:46:10 (permalink)
    Got the neck on so it was do all finishing prep work before carving neck profile.
    So I located the bridge and the drilled all mounting holes. I used one hole to center
    and then drilled the four mounting screw holes. The other extra hole is for the bridge
    ground wire. (it runs to the bridge pup cavity to control from there)

    Tip on Tele bridge pups;
    The ground wire of coil is also connected to the pickup plate. If you make control modifications
    a good thing to do is cut the small extended length of ground wire to the plate and solder a wire
    from the plate to the control cavity and ground on pot.
     
    I didn't have a Tele with relief to model after so I cut it the way I think it should be. I can do that? lol
    If Tony doesn't like it I'll cut it deeper. No biggy.

     I also drilled the holes for the strap pins.  Now the only drilling left will be for the control cavity cover,
    string tree(s) and the HB pickup mounting screws. I can do all of those at setup so now it's time
    to carve out the neck profile.
     
     

     
     
    #16
    Guitarhacker
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    Re: My friends build 2013/06/09 21:23:24 (permalink)
    She's going to be a beauty when she's done.

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    #17
    craigb
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    Re: My friends build 2013/06/09 21:57:59 (permalink)
    Nice tummy tuck.  That was the one thing I didn't like about the custom I sold to Space Cowboy.  It had a finished back so no tummy tuck.  My current and new one both have it - much more comfortable for us who used to have a six-pack and now have a pony-keg!

     
    Time for all of you to head over to Beyond My DAW!
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    michaelhanson
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    Re: My friends build 2013/06/09 22:32:42 (permalink)
    This is going to be gorgeous. I am dying to know what the finished color is going to be; something transparent I hope to show off that beautiful wood grain.

    Mike

    https://soundcloud.com/michaeljhanson
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    spacey
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    Re: My friends build 2013/06/20 18:01:20 (permalink)
    Oil finish Mike.
    Very thin on the back of the neck and waxed.
     
    Finally got my labels. Perfect timing as I finished carving the neck and
    completed the finish ready for hardware.
    Needs a few more coats on the head to cover label and then I'll put her together.
    They did a wonderful job making them. Very clean and look like chrome metal.
     
     
     
    Last post I was ready to carve so here's a shot of it. I'll do a final buff and if it needs a light coat I'll apply
    and then wax it.

     
    I also got a postal scale so here's a shot of weight without hardware and a pretty good idea of how the
    top looks. The color seems to be very close although the it really doesn't show the wonderful reflection.
    I hope it's under or around 7.5 lbs when complete.
    I should be playing it by next weekend and have it ready for Tony.

     
    #20
    batsbrew
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    Re: My friends build 2013/06/20 18:06:29 (permalink)
    excellent

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    SteveStrummerUK
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    Re: My friends build 2013/06/20 18:37:36 (permalink)
    spacey
     



    That looks superb Mike - very tasty!
     
     

     Music:     The Coffee House BandVeRy MeTaL

    #22
    The Maillard Reaction
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    Re: My friends build 2013/06/20 18:58:22 (permalink)
    Over the top!
     
    Do you have an uncle named Don?
     
    :-)


    #23
    spacey
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    Re: My friends build 2013/06/20 20:40:18 (permalink)
    Thank you Bat!
    Thanks Steve!
    Thanks Mike and I sure get asked that a lot. :)
     
    I tried to post a better shot - it doesn't show up like chrome but it does show how well made
    it is. Not like a decal. Just nice clean lettering. Durable too. I wiped it with a paper towel just to see
    if it would scratch and nothing but shine.
    I took this before any oil coating was applied.
    It was a gamble purchase and expensive but I couldn't be pleased more.
     

    #24
    Old55
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    Re: My friends build 2013/06/20 21:03:50 (permalink)
    It looks like your usual high-quality work.  Nice job.  

    Should auld acquaintance be forgot--hey, who the hell are you guys?  
     
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    #25
    ampfixer
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    Re: My friends build 2013/06/20 23:21:57 (permalink)
    Wow!

    Regards, John 
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    craigb
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    Re: My friends build 2013/06/21 04:03:57 (permalink)
    *Drool!*

     
    Time for all of you to head over to Beyond My DAW!
    #27
    dxp
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    Re: My friends build 2013/06/21 04:59:37 (permalink)
    Spacey this is amazing!
    I enjoy woodworking and am just blown away by this.
    What did you use to make the 'tummy' cut?
    Nicely done man

    Dave
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    Rimshot
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    Re: My friends build 2013/06/21 09:31:00 (permalink)
    Completely blown away!  Great job.  Love the grain patterns. 
     
    Rimshot
     

    Rimshot 

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    #29
    spacey
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    Re: My friends build 2013/06/21 10:03:50 (permalink)
    Jan, John, Craig, Dave, Rimshot...thank you guys for the kudos.
     
    Dave I remove a bulk of the wood with a side grinder and then
    the same rasp I use to carve necks followed with a blade scraper.
    I also make the arm reliefs the same way.
    I think many would use the bandsaw and drum sander.
     
     
     
    #30
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