to answer the question about tape...
first line of defense was well trained talent, and the right microphone for that talent positioned appropriately for the song. You'd be surprised what a difference this can make. I recently worked on a solo guitar album where the artist was very unhappy with all the mistakes he made. I asked him to go back to the studio, and ask the engineer to place the microphone differently. He was thrilled at the result, until he realized that the original performances were a little bit better in general, The second session sounded better though!
If a few clams sneak through you had a choice of muting the offensive noise during mixdown or performing the gentle act of 'spot erasure'.
Each has it's disadvantages
- there is no undo for a spot-erase, and it requires good ears and VERY steady hands. You disable the idler/capstan so you control the tape transport - you carefully mark the tape where there are noises, then you turn on the erase head and gently (and slow;y) pass the problem section of the tape over the erase head. You have to be gentle because it is very easy to create NEW pops this way. And you have to remember that the erase and playback heads are separated in space.
- the problem with mutes is that they can create really strange artifacts in outboard processors and effects - especially dynamics processors. And keeping track of exactly when to mute problems on 16 tracks is not as simple as it might sound. With the advent of automated mutes this second problem did become less of an issue. And if you had an empty track or two you could bounce the offending track over to the empty track with benefit of mutes. You risked the increased noise floor though.
These are some of the reasons why you will, from time to time, detect little anomalies and artifacts on some of your favorite recordings from the early 1980s and before. Funny thing is, they usually don't spoil anything!