This is why I love this forum! Here's some feedback... (keep in mind at I'm not at my day job, operating from memory)
1) Safety Buffers - I can't find any documentation. This is a DICEII unit (I believe there was a patch for Sonar 6 or 7 to help DICEII compatibility, and I've always used TI chipset per recommendations).
2) Regarding FX bins, I tested a project with a single track, no FX plugins, etc. Again, I got lowish latency while simply "armed and ready", but larger latency once I pressed record and started to roll.
3) I also tried a few different soft synths, using both small and large samples. The same basic issue persists. I'm sure there's a marginal difference due ot the soft synth used and sample library.
4) SSD has been good for my audio drive (allowing higher track counts and faster bounce times). But I've waiting for my PC's warranty to expire before installing an SSD system drive (within the next few months I believe).
5) I'm also using the current drivers on my new PC. I have not tried the previous 64-bit driver though.
6) This one here might the key to it all. In X2 and before, there's a check box for "Use Self-Reported Latency" (or something very similar) within preferences. I had this box checked, and it shows 1500+ milliseconds in parenthesis behind it. I have not installed X3 yet, but I noticed that reference manual doesn't show this option (or it has been renamed / relocated). I imagine that setting is probably overriding any other parameters I've keyed in. I'll test this tonight when I have more patience.