Ok, here's some more input, sorry for not including first time,
Win 7 64 bit
Dell xps 8300 Quad core
8mb Ram
Audio Interface: Roland Quad Capture
Sonar preferences
driver mode: ASIO dithering triangular
Export @24 or 16 bit no change in noise at either export settings
64 bit engine
Sample rate 44100
Last mix, I disabled not only FX bin, but pro channel as well. Same noise. Keep in mind, I have been using the same settings for years, and now the noise has shown up, it's really baffling...