I just tested in 32bit Sonar, so I'm not sure I need you to. Still, if you can think of anything going on that'd be great. Possibly it's an issue Sonar has with using 2 UAD cards in one machine?
I have a thread at the uad forum also, perhaps someone there will have an observation.
Same problem here in 32 bits.
Also, I've found that even with "Always stream audio through FX" checked, I still get the aux send disabled if I add the track effect while playing back - which makes sense, since the "always stream" function is more or less just keeping the audio engine in playback mode all the time. Actually adding the track effect while playing back is more consistently screwed up. I'd say it disables the aux send half the time or so.