There are SO many threads about this. Has there really not been a solution or workaround for this after 7-8 years?
In my case, when I get the error message, I can't even copy-and-paste any of my tracks to a new session because as soon as I try to close the session (without saving) SONAR crashes, and SONAR never crashes for me. Only when I get the 'disk may be full' message, which happens only twice a year or so but is still vastly annoying. It's been twice a year for the past 5 years.
I finally noticed something, maybe a clue. I have 900+ GB of acid files on a separate drive. I have them organized into 8 major categories, i.e. 'hip hop', 'jazzy & funky', etc. I have one folder of 'pads & electronica' that I use the least, very rarely. But it seems like everytime I get the error message I've been digging around in that folder, audition samples and whatnot. That seems like it might be something specific to my situation, like corrupt files in that folder, but I don't know enough to diagnose it.
Even if the problem is not SONARs, I wish they could build a workaround into the program, since it seems to happen often enough. Something like a 'duplicate this file' command where it regenerates all the audio into a new file and copies all the settings and plugins and routings over to the new file.