The 3 computers they were tested in-
Q9400 2.66ghz Quad
4gb ddr2
Creative Audigy 2ZS
XP Pro and Vista x64
Q6600 2.4ghz Quad
4gb ddr2
Emu 1212M
Vista x64
E5200 2.5ghz Dual Core
4gb ddr2
Onboard Realtek
Xp Pro
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I have a very strong background in computers.
My soundcards are all setup properly in windows and they all play my cd's ripped to FLAC perfectly fine with no issues, this shouldn't be an issue when exporting anyways because your sound card is not being used to export.
I do not have any issues while working or listening to the project played back in Sonar.
When I export as a WAV file they sound fine, exported to 44.1khz / 16bit.
When I export as a FLAC they get the cracking sounds, I have exported it on the two top machines posted, same results when played on all three systems.
I have a good feeling this is either a setting when exporting as FLAC that I have wrong, or the FLAC encoder that Sonar uses is having issues, worst case I can export as WAV and then transcode that to FLAC.