Yeah, I was just grasping at straws there.
Do you have multiple interfaces or sound cards?
When I was helping someone else with their interface yesterday, we cut Sonar out of the loop, and it helped us isolate his problem to something with the drivers on his device.
That in mind - let's do that here. What happens when you play a song through the Windows Media Player? I am thinking if it also crackles on you that the issue is happening regardless of Sonar, and we could then focus on the interface itself. Can you play something in WMP and post back?
Bob Bone