just couple days ago I've been messing with vocalsynth, so this is what I learned so far:
you shall not configure vocalsynth as synth/instrument in Sonar, yes it's misleading because you see keyboard in the plugin window, yet it CANNOT be used as synth/instrument, by default it should be correctly recognized as an effect,
you need to apply this vst plugin as an effect (FX) on AUDIO track, and you need to create separate MIDI track to be used as MIDI INPUT for vocalsynth vst plugin,
to understand how vocalsynth works, imagine as if it was a kind of gate controlled by midi commands, throughputting signal of a joint audio track once you press keys/buttons on a midi controller - that's basically it does :)