Running Sonar Platinum 2017-07 (but also had this problem on previous versions)
When I'm ready to export a song - all tracks going to the master bus. On almost every export I get a split second of distortion at the beginning of the exported track (44.1 16bit mixdown). Or some something that sounds like the trail end of a strong reverb applied to the 1st note.
After that, the track sounds fine. The only way I seem to be able to avoid this is to save, close out my Sonar session, then reopen and immediately export (without hitting play at any point).
Anyone else experienced this, or know how to solve it? After mixing down 15 songs over the weekend, it was a real time waster to have to do it all over again.