Thanks for the thorough answer and sorry to take so much time. I did some things before reading your post, so here's where we are:
• I already deleted Hollywood because I wasn't using it due to poor performance from a spinning drive. The only projects I have that use it already have the strings recorded as wavs. I plan to reinstall it on an SSD drive.
• Deleting Hollywood gave me 40% free on the D drive. (I have one physical drive partitioned into a C and D. Samples and projects are on D. Op Sys and Cakewalk are on C.) Until this moment, I was too dumb to think about whether the caches are on C or D and how full C is. I know it wasn't maxed out.
• I never name clips and the Kontakt track was simply called J Bass, so I don't know where the long name came from. (I also always rename synths in the rack to match the tracks so the Kontakt synth was also called J Bass. It was Scarbee, by the way.)
• This morning I deleted the Kontakt track from the project. My thinking was 1-if the project worked, I could always recreate the bass since I have the MIDI saved off and 2-if didn't work, I just wouldn't save it with the deleted bass,
• I played the project with a now 40% free drive and no Kontakt track. The project played a little farther and then stopped at a different place. Kontakt locked up and finally crashed. No error message.
• My current thought is that the project is lost. I will have to go to an earlier version and recreate all my changes. (I have saved the MIDI so it is basically all the mixing and all the Melodyne edits.) If the issue is pervasive and keeps the old version from working, then I am totally screwed.
Last thought: if disk space were the issue, why didn't Sonar give me some kind of warning or error when I saved the project. That is scary.
Thanks again.
UPDATE: Tech now tells me cleaning off my D drive won't help (although I needed to anyway since it was over 99%) because the PictureCache and Wave Data are on C. (Same physical drive partioned into C and D.) Cleaning C will be easy.
He also sent me a link to a form post about the RIFF error that may help. The link is on my phone. I will check it out later and share in case it helps anyone else.